High Precision Stamping CAB Brazing Liquid Cooling Tray With PU Foam Insulation Helium Leak Test Battery Thermal Management Cold Plate

Trumony Aluminum's liquid cold plate combines the speed and repeatability of precision stamping with a robust, leak-proof sealing technology to deliver a cost-effective thermal solution for battery packs. Flow channels are stamped directly into 3003 aluminum sheet, ensuring uniform flatness and a consistent interface for battery module cooling. The sealing process uses a flux-free solid-state bond that eliminates gaskets and weld-related leak risks, verified by a 100% helium leak check. Supporting custom sizes up to 2.4 meters and offering integrated mounting features, this cold plate is the smart choice for developers moving from pilot builds to multi-gigawatt-hour production.

• Stamped Channels: Complex flow paths formed in seconds at low cost, ideal for high-volume scaling.
• Leak-Proof Construction: Solid-state sealed for permanent, maintenance-free operation with no internal contaminants.
• Custom Configurable: Size, port locations, mounting bosses, and surface treatments can be tailored to your module layout.
• Fast Sample Turnaround: Functional prototypes delivered in weeks, using the same production-ready process.
• Certification Support: Full documentation and material traceability to assist with UL 1973 and UL 9540A compliance.

High Precision Stamping CAB Brazing Liquid Cooling Tray With PU Foam Insulation Helium Leak Test Battery Thermal Management Cold Plate

Heat from the battery cells passes through a thermal interface material to the flat top surface of the cold plate. Coolant circulates through the precision-stamped, hermetically sealed internal channel, absorbing thermal energy and carrying it away to the system’s chiller or radiator. The sealed structure physically separates the coolant from all electrical elements, eliminating any leakage risk.

• For high-volume programs, stamped construction ensures the best unit economics without sacrificing thermal performance.
• For corrosive or coastal environments, select the optional trivalent chromium conversion coating.
• Share your module’s 3D model and thermal requirements, and our team will provide a simulated design and production-ready prototype in just a few weeks.

Provide your dimensional constraints, heat dissipation requirements, and preferred connector orientation. Trumony will return an engineering proposal and prototype timeline within 5 business days.