High-Performance Thermal Liquid Cold Plates for EV & ESS Thermal Management
| Process: | Brazing,stamping,Rverting | Shape: | Customize |
| Warranty: | 3 Year | surface treatment: | Anodizing, Powder Coating |
| Module: | 1P104s | cells: | 314AH /587AH |
| High Light: | Thermal liquid cold plates for EV,ESS thermal management cold plates,Battery tray cooling plates |
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Our Liquid Cooling Plates (LCPs) are precision-engineered thermal management components designed for electric vehicle battery packs and stationary energy storage systems. We offer two proven technologies: Stamped Brazed plates with intricate flow networks for superior heat distribution, and Serpentine Tube designs optimized for cylindrical cell geometries. Both configurations deliver exceptional cooling efficiency, structural durability, and leak-tight integrity. With full customization capabilities and rapid CFD simulation support, we provide North American OEMs and Tier 1 suppliers with reliable, production-ready thermal solutions that enhance battery safety, extend cycle life, and maximize driving range in all climates.
- Stamped Channels: Complex flow paths formed in seconds at low cost, ideal for high-volume scaling.
- Leak-Proof Construction: Solid-state sealed for permanent, maintenance-free operation with no internal contaminants.
- Custom Configurable: Size, port locations, mounting bosses, and surface treatments can be tailored to your module layout.
- Fast Sample Turnaround: Functional prototypes delivered in weeks, using the same production-ready process.
- Certification Support: Full documentation and material traceability to assist with UL 1973 and UL 9540A compliance.
| Parameter | Stamped Brazed Liquid Cold Plate |
|---|---|
| Compatible Cell Types | Prismatic / Pouch / Blade Lithium Cells |
| Base Alloy Material | Aluminum 3003 / 6061 |
| Internal Channel Design | Custom parallel/series hybrid flow networks |
| Temperature Uniformity (Max-Min) | ≤ 2°C |
| Burst Pressure Rating | ≥ 1.5 MPa |
| Helium Leak Test Standard | ≤ 1×10⁻⁷ Pa·m³/s |
| Anti-Corrosion Treatment | Chromate-free passivation, optional anti-corrosion coating |
| Plate Thickness Range | 0.8–1.2mm |
| Customization Scope | Full geometry, port locations, internal fin patterns |
EV passenger car battery packs, commercial vehicle blade battery systems, stationary energy storage (ESS), power battery testing equipment, high-density power electronics cooling.
- In-house stamping & brazing workshop, strict quality inspection for every liquid cold plate batch
- CFD simulation support before mass production to optimize channel flow and reduce temperature difference
- Long service life withstanding thousands of charge-discharge thermal cycles
- Low tooling cost for medium & high-volume mass manufacturing
- Global one-stop OEM & ODM customization service with fast sample delivery
Request technical drawing & quotation for your custom stamped brazed liquid cold plate. Our thermal engineering team provides free channel simulation and layout optimization support.
Absolutely. That is the core of our one-stop service. Share your heat load, space envelope, and target thermal performance. Our engineers will propose an initial flow channel design, run CFD simulations for your approval, and then move to prototype. We guide you from idea to serial production.
We have no fixed MOQ for the prototype and NPI (New Product Introduction) stage. For mass production, we work flexibly with your volumes. As a factory serving global clients, we comfortably handle everything from small pilot runs to millions of pieces annually.
Quality is built in from the start. We use vacuum brazing for high-integrity joints and 100% test every single plate with a helium mass spectrometer, achieving leak rates tighter than 1*10⁻⁹ Pa·m³/s. Additionally, we conduct pressure cycling and thermal shock tests on pre-production samples validated according to customer durability requirements.
Yes. Our manufacturing is certified to ISO 9001 and IATF 16949. Our materials and components comply with RoHS, REACH, and UL standards as required by your product. We are also experienced in supporting customers through final system-level UL 9540A or UN 38.3 certification by providing detailed design and material documentation.
We stand behind our workmanship. Our standard product warranty is 5 years when properly operated within specified parameters. In the rare event of an issue, our engineering team provides root cause analysis and works to resolve it immediately. For ongoing production, we maintain complete traceability records tied to each batch.
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- Email:sales4@trumony.com
- Tel:+86 18018119117
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