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Aluminum Micro-channel Liquid Cooling Snake for 4695 Cylindrical Cells

Basic Properties
Place of Origin: China
Brand Name: Trumony
Certification: IATF/ISO/SGS
Model Number: TR-RO-260717
Trading Properties
Minimum Order Quantity: 100
Price: negotiable
Payment Terms: L/C,T/T
Supply Ability: 100000 pcs per year
Specifications
Product name: Serpentine Aluminum Ribbon Length: 2 Cell
Specification: According To Customers' Requirement Shape: Snake Shape
Surface: Coating/Insulation/Film Process: Bending/Coating/Welding/Extrusion
Alloy: 3003,3102,1100,1050 Packing: Robust Package For Express Or Shipment
Application: Electrical Vehicle 21700 Battery Pack Fitting: L Type/straight Type
High Light:

Aluminum Microchannel cooling snake

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4695 cylindrical cell cooler

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Liquid cooling tube for batteries

Product Description
Aluminum Micro-channel Liquid Cooling Snake Tube for 4695 Cylindrical Cells
1. Product Introduction

This product is specifically engineered for the thermal management of large-format 4695 cylindrical cells (46mm diameter, 95mm height). Compared to conventional liquid cooling plates or potting compounds, our micro-channel snake tube offers the following core advantages:

  • Perfect Fit & Superior Heat Transfer: The unique serpentine structure tightly wraps around the 4695 cell surface, maximizing contact area. The micro-channel design greatly enhances heat exchange efficiency per unit volume, achieving a 30%–50% increase​ in heat transfer coefficient compared to standard tubing.
  • Lightweight & Space-Saving: Thin-wall aluminum micro-channel technology ensures high strength while significantly reducing weight. The compact design fits seamlessly into battery module gaps without taking up extra space, helping to improve overall battery pack energy density.
  • Uniform Temperature Control: Precision flow channel design and CFD simulation ensure even coolant distribution across every cell, keeping the temperature difference within the entire module to ±2°C, effectively extending cycle life.

Backed by our advanced manufacturing capabilities, we offer a full turnkey service from concept design and thermal simulation to precision welding and surface finishing.

2. Applications

This product is ideal for high-performance battery systems in:

  • Premium Electric Vehicles (EVs)​ – especially models demanding fast charging and stringent thermal safety.
  • Large-scale Energy Storage Systems (ESS)​ – for commercial and grid-level projects requiring long-term stability and reliability.
  • High-power Power Tools & Drones​ – for scenarios with extreme discharge rates and critical cooling needs.
3. Recommended Material Chemical Composition

Given the larger size and higher heat generation of 4695 cells, we recommend the following aluminum alloys known for excellent thermal conductivity and corrosion resistance:

No. Alloy Si Fe Cu Mn Mg Cr Zn V Ti
1 1050 ≤0.25 ≤0.40 ≤0.05 ≤0.05 ≤0.05 --- ≤0.05 ≤0.05 ≤0.03
2 1100 ≤0.95 (Si+Fe)
0.05–0.20 ≤0.05 --- --- ≤0.10 --- ---
3 3102 ≤0.40 ≤0.70 ≤0.10 0.05–0.40 --- --- ≤0.30 --- ≤0.10
4 3003 ≤0.15 ≤0.15 ≤0.01 0.90–1.10 ≤0.03 ≤0.03 ≤0.05 ≤0.05 ≤0.05

Both 3003​ and 3102​ alloys offer superior corrosion resistance, making them ideal for long-life heat exchange applications.

4. Supply Condition & Mechanical Properties
Alloy Temper Tensile Strength Yield Strength Elongation
1050 O / F / H111 / H112 ≥65 MPa ≥20 MPa ≥25%
1100 O / F / H111 / H112 ≥75 MPa ≥20 MPa ≥25%
3102 O / F / H111 / H112 ≥75 MPa ≥20 MPa ≥25%
3003 O / F / H111 / H112 ≥75 MPa ≥20 MPa ≥25%
5. Related Products for Reference
  • Cylindrical Battery Thermal Management (46xx series)
  • Prismatic Battery Thermal Management
  • Electric Vehicle Thermal Management
  • All-Aluminum Liquid Cooling Tray
  • Soft Pack Battery Thermal Management
  • Motor Thermal Management
6. FAQ

Q: Are you a trading company or a manufacturer?

A: We are a manufacturer with over 10 years of hands-on experience in this field.

Q: What are your payment terms?

A: Our standard terms are a 30% deposit by T/T, with the remaining balance settled before shipment.

Q: How long does it take for samples and mass production?

A: Typically, new tooling and free samples (under 5 kg) require approximately 15–20 days. Following sample approval, mass production is usually completed within 25–30 days.

Q: Do you offer OEM/ODM services?

A: Yes, absolutely. We are pleased to offer both OEM and ODM services.

Q: Can I get a sample from you?

A: Certainly. We would be happy to provide samples for your quality assessment.

Q: Is it possible to place a sample order?

A: Yes, we welcome sample orders and also provide design assistance as needed.Aluminum Micro-channel Liquid Cooling Snake for 4695 Cylindrical Cells 0