Custom Flow Channel AL3003 Cooling Plate for 1P104S ESS Battery Modules

Name: Custom Flow Channel AL3003 Cooling Plate for 1P104S ESS Battery Modules
Brand: Trumony Aluminum Limited
SKU: TR-RO-260731
Availability: InStock

Basic Properties

Place of Origin: China

Brand Name: Trumony

Certification: IATF/ISO/SGS

Model Number: TR-RO-260731

Trading Properties

Minimum Order Quantity: 5

Price: negotiable

Payment Terms: T/T

Supply Ability: 20000 pcs per year

aluminum auto parts

Specifications

Product name:	Cooling Plate	Length:	Customized
Specification:	According To Clients' Requirement	Shape:	Customized
Surface:	Coating/Insulation/Film	Process:	Stamping Brazed
Alloy:	3003+4043	Packing:	Pallet
Application:	587 Cell Battery Pack	Connector:	As Customers' Requirement
High Light:	Custom Flow Channel AL3003 Cooling Plate , 1P104S ESS Battery Cooling Plate , Liquid Cold Plate for Battery Modules

Product Description

Custom Flow Channel AL3003 Cooling Plate for 1P104S ESS Battery Modules

1. Product Introduction

We are a specialized manufacturer of battery pack heat exchangers, utilizing advanced stamping combined with vacuum brazing technology to produce liquid-cooled cold plates.

Our company focuses on designing, manufacturing, and supplying thermal management solutions for battery packs using cylindrical, prismatic, or pouch cells. This particular product line highlights our stamped and vacuum-brazed aluminum cold plates, which offer the cost advantages of stamping along with the exceptional joint integrity and leak-proof performance of vacuum brazing.

We deliver comprehensive cooling solutions for battery cells, including serpentine tubes for cylindrical formats (18650, 21700), liquid cooling plates for prismatic cells, and channel plates for pouch cells. Our stamped and brazed cold plates are especially well-suited for high-volume production in prismatic and pouch cell battery modules.

We aim to leverage our technical expertise to build a lasting partnership with you, given that effective battery thermal management is essential for EV performance. Below are some of our key strengths:

In-House Tooling Development: We manage all tooling internally, guaranteeing fast and precise first-article testing for stamped components.
Flexible Custom Shapes: We manufacture cold plates in diverse stamped configurations to match various battery pack layouts.
Engineering Support: Our skilled engineering team offers expert guidance on design feasibility and optimization for new projects.
Integrated Solutions: Beyond heat exchangers, we supply complementary insulation materials and silicone pads, providing a complete thermal management package.

2. Commonly Used Material Chemical Composition

(Table remains unchanged from original)

Both 3003 and 3102 alloys provide outstanding corrosion resistance, making them popular choices for heat exchange uses. For vacuum brazing, 3003 alloy with a brazing cladding layer is the top selection because of its superior flow properties during the brazing cycle.

3. Supply Condition and Mechanical Properties

(Table remains unchanged from original)

4. Key Advantages of Stamping + Vacuum Brazing

Feature	Stamping + Vacuum Brazing	CNC Machining
Production Volume	High-volume, economical	Low-to-medium volume
Unit Cost (large quantity)	Highly competitive	Higher
Joint Strength	Superior (brazed connection)	N/A (single-piece)
Leak Tightness	Excellent (vacuum brazed)	Good
Design Flexibility	Moderate (die-limited)	High (fully adaptable)
Lead Time (initial sample)	15–20 days (requires tooling)	10–15 days (no tooling)

5. Application

Electric Vehicles (EVs) – for prismatic battery modules and pouch cell assemblies
Energy Storage Systems (ESS) – for large-scale stationary battery racks
High-Power Industrial Equipment – for cooling inverters and converters
Commercial Vehicles & Buses – for managing thermal conditions in large battery packs

6. Products for Your Reference

Cylindrical Battery Thermal Management
Prismatic Battery Thermal Management
Electric Vehicle Thermal Management
All-Aluminum Liquid Cooling Tray
Pouch Cell Thermal Management
Motor & Inverter Thermal Management
Custom Flow Channel AL3003 Cooling Plate for 1P104S ESS Battery Modules (this product)

7. FAQ

Q: Are you a trading company or a manufacturer?

A: We are a manufacturer with more than a decade of experience in stamping, brazing, and thermal management systems.

Q: Why choose vacuum brazing over other joining techniques?

A: Vacuum brazing creates clean, robust, and leak-free joints without any flux residues. It is perfect for high-reliability applications such as EV battery cooling.

Q: What are your payment terms?

A: Typically, we ask for a 30% T/T deposit upfront, with the remaining balance due before shipment.

Q: What is the timeline for samples and mass production?

A: Developing new molds and providing free samples (up to 5 kg) usually takes 15–20 days. Once samples are approved, mass production is finished within 25–30 days.

Q: Do you offer OEM/ODM services?

A: Yes, absolutely! We provide full OEM and ODM capabilities, including custom stamping dies and tailored brazing specifications.

Q: Can I receive a sample for testing?

A: Certainly! We are glad to supply samples for your quality assessment.

Q: Is a small trial order possible?

A: Yes, we welcome sample orders and also offer design support as needed.