Industrial-Grade 1P104S Liquid Cooling Plate for Commercial ESS Thermal Management
| Product name: | Cold Plate | Length: | Customized |
| Specification: | According To Clients' Requirement | Shape: | Customized |
| Surface: | Coating/Insulation/Film | Process: | Brazed |
| Alloy: | 3003+4043+3003 | Packing: | Pallet |
| Application: | 588 Cell Battery Pack | Connector: | As Customers' Requirement |
| High Light: | Industrial-Grade Liquid Cooling Plate,1P104S ESS Thermal Management,Commercial Liquid Cold Plate |
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We are a dedicated manufacturer of battery pack heat exchangers, utilizing advanced stamping combined with vacuum brazing technology to produce high-performance liquid-cooled cold plates.
Our company specializes in designing, manufacturing, and delivering thermal management solutions for battery packs that use cylindrical, prismatic, or pouch cells. This particular product series showcases our stamped and vacuum-brazed aluminum cold plates, which combine the economic benefits of stamping with the outstanding joint strength and leak-tight reliability of vacuum brazing.
We offer a full range of cooling solutions for battery cells, including serpentine tubing for cylindrical types (18650, 21700), water-cooled plates for prismatic cells, and flow channel plates for pouch cells. Our stamped and brazed cold plates are ideally suited for high-volume manufacturing of prismatic and pouch cell battery modules.
We hope to apply our technical know-how to create a mutually beneficial long-term relationship with you, as proper battery thermal management is crucial for EV efficiency and safety. Here are some of our core competencies:
- In-House Tooling Capability: We handle all tooling development internally, ensuring rapid and accurate first-article inspection for stamped parts.
- Adaptable Custom Designs: We produce cold plates in a wide variety of stamped geometries to accommodate different battery pack configurations.
- Technical Consultation: Our experienced engineering staff provides professional advice on design feasibility and performance optimization for new concepts.
- Turnkey Service Package: Alongside heat exchangers, we also provide associated insulation materials and silicone thermal pads, offering a holistic thermal management solution.
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Both 3003 and 3102 alloys exhibit excellent resistance to corrosion, making them widely adopted for heat exchange applications. For vacuum brazing processes, 3003 alloy with a braze cladding layer is the preferred material due to its ideal flow behavior during heating.
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| Feature | Stamping + Vacuum Brazing | CNC Machining |
|---|---|---|
| Production Volume | High-volume, cost-efficient | Low-to-medium volume |
| Unit Cost (large qty) | Very attractive | More expensive |
| Joint Strength | Exceptional (brazed bond) | N/A (solid piece) |
| Leak Tightness | Superior (vacuum brazed) | Good |
| Design Flexibility | Moderate (constrained by tooling) | High (fully customizable) |
| Lead Time (first sample) | 15–20 days (tooling needed) | 10–15 days (no tooling) |
- Electric Vehicles (EVs) – for prismatic battery modules and pouch cell assemblies
- Energy Storage Systems (ESS) – for large-capacity stationary battery racks
- High-Power Industrial Gear – for cooling inverters and power converters
- Commercial Vehicles & Buses – for thermal regulation of large-format battery packs
- Cylindrical Battery Thermal Management
- Prismatic Battery Thermal Management
- Electric Vehicle Thermal Management
- All-Aluminum Liquid Cooling Tray
- Pouch Cell Thermal Management
- Motor & Inverter Thermal Management
- Industrial-Grade 1P104S Liquid Cooling Plate for Commercial ESS Thermal Management (this product)
