High-Strength AL3003 Epoxy Coated Cold Plate for 104S Battery Thermal Management
Basic Properties
Place of Origin:
China
Brand Name:
Trumony
Certification:
IATF/ISO/SGS
Model Number:
TR-RO-260731
Trading Properties
Minimum Order Quantity:
200
Price:
negotiable
Payment Terms:
T/T
Supply Ability:
50000 pcs per year
Specifications
| Product name: | Cooling Plate | Length: | Customized |
| Specification: | According To Clients' Requirement | Shape: | Customized |
| Surface: | Black | Process: | Brazed |
| Alloy: | 3003 | Packing: | Pallet |
| Application: | 104S Cell Battery Pack | Connector: | As Customers' Requirement |
| High Light: | AL3003 epoxy coated cold plate,104S battery thermal management cold plate,high-strength liquid cold plate |
||
Product Description
High-Strength AL3003 Epoxy Coated Cold Plate for 104S Battery Thermal Management
1. Product Introduction
We are a professional manufacturer of battery pack heat exchangers, leveraging advanced stamping and vacuum brazing technologies to produce liquid-cooled cold plates.
Our company is focused on designing, producing, and delivering thermal management solutions for battery packs equipped with cylindrical, prismatic, or pouch cells. This product line emphasizes our stamped and vacuum-brazed aluminum cold plates, which merge the cost-effectiveness of stamping with the superior bonding strength and leak-proof characteristics of vacuum brazing.
We provide end-to-end cooling solutions for battery cells, featuring serpentine tubes for cylindrical cells (18650, 21700), liquid cooling plates for prismatic cells, and channel plates for pouch cells. Our stamped and brazed cold plates are particularly optimized for high-volume manufacturing of prismatic and pouch cell battery modules.
We aim to use our accumulated expertise to foster a durable collaboration with you, as efficient battery thermal management plays a vital role in EV operation. Below are several areas where we excel:
-
Internal Tooling Production: We perform all tooling work in-house, enabling quick and accurate first-article validation for stamped components.
-
Tailored Geometric Options: We fabricate cold plates in various stamped profiles to suit different battery pack arrangements.
-
Design Consultation: Our seasoned engineering team delivers professional recommendations on design viability and refinement for new projects.
-
Comprehensive Offering: In addition to heat exchangers, we also provide matching insulation materials and silicone pads, delivering an integrated thermal management portfolio.
2. Commonly Used Material Chemical Composition
(Table remains unchanged from original)
Both 3003 and 3102 alloys demonstrate excellent corrosion resistance, making them widely favored for heat exchange purposes. For vacuum brazing, 3003 alloy with a brazing clad layer is the optimal choice thanks to its favorable flow characteristics throughout the brazing process.
3. Supply Condition and Mechanical Properties
(Table remains unchanged from original)
4. Key Advantages of Stamping + Vacuum Brazing
|
Feature
|
Stamping + Vacuum Brazing
|
CNC Machining
|
|---|---|---|
|
Production Volume
|
High-volume, cost-effective
|
Low-to-medium volume
|
|
Unit Cost (large qty)
|
Very competitive
|
Higher
|
|
Joint Strength
|
Excellent (brazed joint)
|
N/A (one-piece)
|
|
Leak Tightness
|
Outstanding (vacuum brazed)
|
Good
|
|
Design Complexity
|
Moderate (restricted by die)
|
High (fully flexible)
|
|
Lead Time (first article)
|
15–20 days (tooling necessary)
|
10–15 days (no tooling)
|
5. Application
-
Electric Vehicles (EVs) – for prismatic battery modules and pouch cell assemblies
-
Energy Storage Systems (ESS) – for large-scale stationary battery racks
-
High-Power Industrial Equipment – for inverter and converter cooling
-
Commercial Vehicles & Buses – for thermal control in large-format battery packs
6. Products for Your Reference
-
Cylindrical Battery Thermal Management
-
Prismatic Battery Thermal Management
-
Electric Vehicle Thermal Management
-
All-Aluminum Liquid Cooling Tray
-
Pouch Cell Thermal Management
-
Motor & Inverter Thermal Management
-
High-Strength AL3003 Epoxy Coated Cold Plate for 104S Battery Thermal Management (this product)
7. FAQ
Q: Are you a trading company or a manufacturer?
A: We are a manufacturer with over ten years of experience in stamping, brazing, and thermal management solutions.
Q: What is the advantage of vacuum brazing compared to other joining methods?
A: Vacuum brazing produces clean, strong, and leak-free joints without any flux residue. It is ideal for high-reliability applications such as EV battery cooling.
Q: What are your payment terms?
A: Generally, we request a 30% T/T deposit in advance, with the remaining balance paid before shipment.
Q: How long does it take for samples and mass production?
A: New mold development and free samples (within 5 kg) typically require 15–20 days. Following sample approval, mass production is completed within 25–30 days.
Q: Do you offer OEM/ODM services?
A: Absolutely! We provide full OEM and ODM services, including custom stamping dies and tailored brazing specifications.
Q: Can I get a sample for testing?
A: Of course! We would be pleased to provide samples for your quality evaluation.
Q: Is it possible to place a small trial order?
A: Yes, we accept sample orders and also offer design support as needed.
Related Products
High Thermal Conductivity Liquid Cooled Plate Custom Flow Channel Design
Products introduction: Our high-performance liquid cooled plate is specially developed for AI data centers, high-density servers and high heat flux cooling demands. It is an efficient and low-resistance liquid cooling solution to stabilize server operation under long-duration high-load working ...
Low Pressure Drop Custom CNC Machined Liquid Cold Plate for Data Center & Industrial Equipment
Product Description Designed for high-demand thermal management scenarios, this custom CNC machined liquid cold plate features fully customizable internal channel structures—including optional micro-channel, serpentine path, or split-flow designs—achieved through precision CNC machining, which ...
High Performance Aluminum Liquid Cold Plate for EV Power Battery Packs Thermal Management and Cooling System
Product name:Reliable Brazed Aluminum Liquid Cold Plate for EV & HEV Power Battery Systems Products introduction: Our liquid cold plate is a high-reliability thermal management solution specially engineered for energy storage (ESS) systems. Designed to address the thermal challenges of large...
High-Performance 3003 Aluminum Liquid Cooling Plate for EV Battery Packs
Product name:High-Performance 3003 Aluminum Liquid Cooling Plate for EV Battery Packs Products introduction: Our liquid cooling plate is specially designed for EV battery packs, a core thermal management component to solve the heat dissipation problem of electric vehicle battery systems. Made of ...
Miss. Sherry
project Manger
- Email:sales4@trumony.com
- Tel:+86 18018119117
- WhatsApp:8617315220731
- WeChat:+86 18018119117
