Factory-Direct AL3003 Stamped Brazed 1P104S Liquid Cooling Plate for Utility ESS Applications
Basic Properties
Place of Origin:
China
Brand Name:
Trumony
Certification:
IATF/ISO/SGS
Model Number:
TR-RO-260731
Trading Properties
Minimum Order Quantity:
20
Price:
negotiable
Payment Terms:
T/T
Supply Ability:
60000 pcs per year
Specifications
| Product name: | Cooling Plate | Length: | Customized |
| Specification: | According To Clients' Requirement | Shape: | Customized |
| Surface: | Grey | Process: | Brazed In Furnance |
| Alloy: | 3003+4045+3003 | Packing: | Pallets |
| Application: | 587 Cell Battery Pack | Connector: | As Customers' Requirement |
| High Light: | stamped brazed liquid cooling plate,AL3003 liquid cold plate,utility ESS cooling plate |
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Product Description
Factory-Direct AL3003 Stamped Brazed 1P104S Liquid Cooling Plate for Utility ESS Applications
1. Product Introduction
We operate as a direct-from-factory producer of battery pack heat exchangers, combining high-speed stamping with vacuum brazing to manufacture liquid-cooled aluminum cold plates at scale.
Our scope covers thermal management components for cylindrical (18650/21700), prismatic, and pouch cell battery packs. Within this lineup, our stamped and vacuum-brazed AL3003 cold plates stand out by pairing the low per-unit cost of stamping with the high joint strength and zero-flux leak tightness of vacuum brazing—making them a natural fit for utility-grade ESS and high-volume prismatic/pouch modules.
Beyond the plate itself, we supply serpentine tubes for cylindrical cells, water-cooling plates for prismatic layouts, and flow-channel plates for pouch assemblies. Every program is backed by in-house tooling, custom geometry development, engineering design review, and auxiliary materials (insulation, silicone pads) for a turnkey thermal package.
We view battery thermal management as a decisive factor in ESS safety and cycle life, and we hope to convert our process know-how into a long-term supply partnership. Our edge rests on four pillars:
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Own Tooling Shop: Dies and fixtures are built in-house, giving 15–20 day first-article turnaround with no external dependency.
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Geometry Freedom (within die limits): Plates can be stamped to follow almost any 1P104S pack footprint, including side-port, bottom-port, and multi-row channel layouts.
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DFM Engineering: Our team runs feasibility checks, pressure-drop estimates, and channel optimization before tooling commitment.
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One-Stop Kit: Heat exchanger + insulation + TIM pad + optional epoxy/polyurethane coating, shipped as one batch.
2. Commonly Used Material Chemical Composition
(Table unchanged)
Both 3003 and 3102 offer strong corrosion resistance for coolant-side service; 3003 with a 4343/4045 brazing clad is the default for vacuum brazing because of its predictable filler flow and parent-metal strength retention.
3. Supply Condition and Mechanical Properties
(Table unchanged)
4. Key Advantages of Stamping + Vacuum Brazing
|
Feature
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Stamping + Vacuum Brazing
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CNC Machining
|
|---|---|---|
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Production Volume
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Mass-scale, low amortized cost
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Low/medium batch
|
|
Unit Cost (large qty)
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Very competitive
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Higher
|
|
Joint Strength
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Near parent-metal (brazed)
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N/A (monoblock)
|
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Leak Tightness
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Excellent, helium-testable
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Good
|
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Design Flexibility
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Moderate (die-bound)
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Fully free
|
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Lead Time (first article)
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15–20 days (tooling)
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10–15 days (no tooling)
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5. Application
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Utility ESS containers – 1P104S prismatic racks, 314/388 Ah cells
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EVs – prismatic/pouch modules
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Industrial power – inverter/converter cold plates
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Commercial transport – bus and truck battery thermal loops
6. Products for Your Reference
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Cylindrical Battery Thermal Management
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Prismatic Battery Thermal Management
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Electric Vehicle Thermal Management
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All-Aluminum Liquid Cooling Tray
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Pouch Cell Thermal Management
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Motor & Inverter Thermal Management
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Factory-Direct AL3003 Stamped Brazed 1P104S Liquid Cooling Plate for Utility ESS Applications (this product)
7. FAQ
Q: Trader or manufacturer?
A: Manufacturer, 10+ years in stamping, vacuum brazing, and battery thermal hardware.
Q: Why vacuum brazing?
A: Flux-free, clean internal channels, high joint strength, helium-leakable—ideal for sealed ESS plates.
Q: Payment terms?
A: 30% T/T advance, 70% before shipment.
Q: Sample and MP lead time?
A: Tooling + free sample (≤5 kg): 15–20 days. MP after approval: 25–30 days.
Q: OEM/ODM?
A: Yes—custom dies, channel simulation, brazing specs, coating options.
Q: Samples for test?
A: Yes, available for qualification.
Q: Trial order?
A: Small lots welcome; DFM support included.
