Custom Aluminum Water Cooling Plate for Battery Pack Thermal Management ESS Energy Storage

Our water cooling plate (liquid cold plate) is a core thermal management component designed for battery pack and ESS energy‑storage systems. Made of high‑quality aluminum alloy, manufactured by stamping and vacuum brazing process. Optimized internal flow channels deliver excellent heat transfer performance, maintain uniform temperature distribution across battery modules, reduce hot‑spot risk and extend battery service life.

We support full customization: size, flow channel pattern, interface position, surface treatment can be adjusted according to your drawing or thermal simulation requirements. Samples and mass‑production orders are both acceptable.

Poorly designed or manufactured cold plates introduce significant risks into battery packs:

· Fluid Leaks: Gasketed or traditionally welded plates are susceptible to thermal fatigue and aging, causing dangerous coolant leakage onto high-voltage components.
· Hot Spots: Inconsistent channel depth or flatness creates uneven thermal contact, leading to cell degradation and potential thermal runaway triggers.
· Production Limitations: Many high-precision plates rely on slow CNC machining, limiting throughput and raising costs for large-scale BESS deployments.

Solution – Trumony's Stamped & Sealed Cold Plate
We address these challenges with a design optimized for both performance and production:

· Stamped Precision: Progressive stamping forms channels in seconds, guaranteeing repeatable geometry, excellent surface flatness, and low manufacturing cost at scale.
· Monolithic Sealing: Our solid-state joining technique eliminates gaskets and filler metals, creating a continuous bond that permanently prevents external leaks and internal channel bypass.
· Proven Leak Integrity: 100% helium leak testing verifies that every plate meets or exceeds a leak rate of <1×10⁻⁷ mbar·L/s, ensuring a life cycle of 15+ years without maintenance.