High Leakproof Stamping Continuous Brazing Aluminum Water Cooled Plate Liquid Cold Plate For Energy Storage Power Devices

Name: High Leakproof Stamping Continuous Brazing Aluminum Water Cooled Plate Liquid Cold Plate For Energy Storage Power Devices
Brand: Trumony Aluminum Limited
SKU: Trumony-083102
Price: Negotiable USD
Availability: InStock

Basic Properties

Place of Origin: China

Brand Name: Trumony

Certification: ISO9001,IATF16949

Model Number: Trumony-083102

Trading Properties

Minimum Order Quantity: 100pcs

Price: Negotiable

Payment Terms: T/T,L/C

Supply Ability: 2000pcs/day

aluminum car radiator

aluminum auto parts

Specifications

Process:	Brazing,stamping,Rverting	Shape:	Customize
Warranty:	1 Year	surface treatment:	Anodizing, Powder Coating
Module:	1P104S	Coolant:	Water-Glycol
High Light:	leakproof aluminum liquid cold plate , stamping brazing water cooled plate , energy storage power liquid cold plate

Product Description

Product Overview

Engineered for mission-critical thermal management, our high-performance Liquid Cold Plates utilize advanced vacuum brazing and continuous brazing technology to deliver unmatched heat dissipation for high-power density electronics. Designed specifically for IGBT modules, EV battery packs, server CPUs, and 5G base stations, this aluminum cold plate ensures maximum surface contact and minimal thermal resistance. Whether you are dealing with thermal runaway prevention or edge computing overheating, our customizable pin-fin and serpentine channel designs provide a lightweight, leak-proof cooling solution that scales seamlessly from prototyping to high-volume mass production.

Key Features at a Glance

Stamped Channels: Complex flow paths formed in seconds at low cost, ideal for high-volume scaling.
Leak-Proof Construction: Solid-state sealed for permanent, maintenance-free operation with no internal contaminants.
Custom Configurable: Size, port locations, mounting bosses, and surface treatments can be tailored to your module layout.
Fast Sample Turnaround: Functional prototypes delivered in weeks, using the same production-ready process.
Certification Support: Full documentation and material traceability to assist with UL 1973 and UL 9540A compliance.

Parameter Details

Item	Parameter / Description
Main Material	3003 / 3003MOD / 6061 Aluminum Alloy
Tray Forming Process	High-Precision Progressive Die Stamping
Cooling Plate Joining	Vacuum Brazing (CAB – Controlled Atmosphere Brazing)
Structural Assembly	Self-Piercing Riveting (SPR) & Flow Drill Screws (optional)
Insulation & Damping	Closed-Cell Polyurethane (PU) In-Situ Foaming
Surface Finish	Electrostatic Powder Coating (Insulating, RAL options)
Ingress Protection	IP67 / IP6K9K (Powder coating + Foam seal design)
Coolant Compatibility	Water-Glycol, Dielectric fluids
Cooling Channel Integrity	Helium Mass Spectrometry Leak Test, <1*10⁻⁷ mbar·L/s
Salt Spray Resistance	≥1,500 hours (per ASTM B117, with powder coat)
Dielectric Strength	3000V DC (Coating + Foam combined insulation)
Customization	Connector openings, cell array mounting holes, sloped drainage
Compliance	Designed to UL 1973, UL 9540A, UN 38.3 test profiles

High Leakproof Stamping Continuous Brazing Aluminum Water Cooled Plate Liquid Cold Plate For Energy Storage Power Devices

Solution – Trumony's Application-First Approach

Trumony Aluminum Limited stamped & continuous brazing water cooled plate solves above‑mentioned thermal bottlenecks for North‑American customers.
We form inner coolant channels by high‑precision die stamping, realizing flexible channel layout to match prismatic battery modules, rack‑mount ESS cabinets and power inverters. Continuous brazing technology creates uniform, void‑free metallurgical joints over the whole bonding interface, delivering outstanding anti‑leak performance and high burst pressure capacity. Our aluminum alloy substrate offers good thermal conductivity while keeping light weight. Strict fixture control during brazing minimizes plate warpage, preserving superior flatness for thermal interface contact. All finished parts pass 100% air leak test, optional helium leak inspection and hydrostatic pressure test. We support full customization: dimensions, channel pattern, connector position, surface treatment and insulation coating according to your CAD drawings or thermal simulation data. With IATF16949 and ISO9001 quality management system, we offer prototype sample service and large‑volume mass production capacity for North‑American ESS, EV and industrial power projects, helping you cut total cost without sacrificing thermal reliability

Start Your Cold Plate Design Today

Send Trumony Aluminum your module dimensions and thermal requirements. Our engineering team will return a preliminary layout and quotation within 5 business days, ready to move into prototyping.

application

Our stamped continuous brazing water cooled plate is widely deployed for high‑power thermal management scenarios across North America market.

1. Battery Energy Storage System (BESS):Container‑type ESS, rack‑level energy storage modules, residential energy storage equipment, cooling for prismatic battery packs. Stable temperature uniformity extends battery cycle life for utility‑scale energy projects.
2. Electric Vehicle & Commercial EV:Battery thermal management for passenger EV, light commercial vehicle, supporting prismatic cell modules.
3. Power Electronics Equipment:Solar inverter, UPS, SVG, high‑power converter cooling for renewable energy stations.
4. Industrial High‑heat Devices:High‑power power supply, large‑size industrial power modules and other liquid‑cooling required hardware.

FAQ

Q1: I don’t have a finalized design. Can you help from the concept stage?

Absolutely. That is the core of our one-stop service. Share your heat load, space envelope, and target thermal performance. Our engineers will propose an initial flow channel design, run CFD simulations for your approval, and then move to prototype. We guide you from idea to serial production.

Q2: What is the minimum order quantity (MOQ) for custom liquid cooling plates?

Every piece undergoes 100% air leak testing. Helium leak test, hydrostatic burst test, flatness inspection and insulation test can be performed as per North‑American project specification. Our factory holds IATF16949 & ISO9001 certification for automotive‑grade quality control.

Q3: What quality tests will be performed for each water cooled plate before delivery?

Quality is built in from the start. We use vacuum brazing for high-integrity joints and 100% test every single plate with a helium mass spectrometer, achieving leak rates tighter than 1*10⁻⁹ Pa·m³/s. Additionally, we conduct pressure cycling and thermal shock tests on pre-production samples validated according to customer durability requirements.

Q4: Do you hold certifications for the North American and Asian markets?

Yes. Our manufacturing is certified to ISO 9001 and IATF 16949. Our materials and components comply with RoHS, REACH, and UL standards as required by your product. We are also experienced in supporting customers through final system-level UL 9540A or UN 38.3 certification by providing detailed design and material documentation.

Q5: What kind of warranty and after-sales support do you offer for your cooling plates?

We stand behind our workmanship. Our standard product warranty is 5 years when properly operated within specified parameters. In the rare event of an issue, our engineering team provides root cause analysis and works to resolve it immediately. For ongoing production, we maintain complete traceability records tied to each batch.