Lightweight Stamping Continuous Brazing Aluminum Water Cooled Plate Liquid Cold Plate For Compact ESS And Light EV Thermal Management

Name: Lightweight Stamping Continuous Brazing Aluminum Water Cooled Plate Liquid Cold Plate For Compact ESS And Light EV Thermal Management
Brand: Trumony Aluminum Limited
SKU: Trumony-08316
Price: Negotiable USD
Availability: InStock

Basic Properties

Place of Origin: China

Brand Name: Trumony

Certification: ISO9001

Model Number: Trumony-08316

Trading Properties

Minimum Order Quantity: 500pcs

Price: Negotiable

Payment Terms: T/T,L/C

Supply Ability: 2000pcs/day

aluminum car radiator

aluminum auto parts

Specifications

Process:	Brazing,stamping,Rverting	Shape:	Customize
Warranty:	1 Year	surface treatment:	Anodizing, Powder Coating
Module:	1P104S	Coolant:	Water-Glycol
High Light:	lightweight aluminum liquid cold plate , stamping brazing water cooled plate , compact ESS thermal management plate

Product Description

Product Overview

Our lightweight stamping and continuous brazing water cooled plate is a cost optimized thermal management solution designed for compact new energy equipment and light duty power systems. Adopting precision aluminum stamping technology, we form integrated internal cooling channels without redundant material waste. Continuous brazing process creates seamless bonding between double aluminum layers, ensuring zero gap heat conduction and consistent structural stability. Different from heavy CNC cold plates, this stamped brazing cold plate features lighter weight thinner structure and lower production cost while maintaining standard leak proof performance. It perfectly matches the lightweight design trend of residential energy storage light electric vehicles and portable power stations. All products pass standardized pressure and leak tests to guarantee long term stable operation for medium and low load thermal management scenarios.

Case

Utility‑scale ESS and heavy‑duty power electronics generate massive heat during continuous high‑load charge‑discharge cycles, bringing severe thermal risks for new energy projects worldwide.
Air cooling cannot handle high heat flux in heavy‑duty working conditions, creating large cell‑to‑cell temperature deviation, accelerating battery degradation and increasing thermal runaway hazards. Traditional CNC machined cold plates carry high material cost and long lead time, limiting mass deployment of large energy storage projects. Roll‑bond cold plates are restricted in channel design flexibility and pressure bearing capacity, not fit for heavy‑cycle industrial scenarios. Defective brazing will produce invisible micro‑leaks, triggering coolant loss, unexpected system shutdown and expensive on‑site maintenance. In addition, severe warpage after welding raises thermal interface resistance and degrades overall cooling efficiency. Without robust water cooled plate, your large‑scale hardware will face shortened service life, higher warranty expenditure and unstable system output.

Parameter Details

Item	Parameters
Product Name	Stamping Continuous Brazing Water Cooled Plate Liquid Cold Plate
Manufacturing Process	Precision Stamping + Continuous Brazing
Base Material	3003 / 4343 Aluminum alloy H112 H24 temper optional
Overall Dimension	Customized per customer drawing
Plate Thickness	3‑12 mm customizable
Channel Depth	Custom stamping forming
Working Medium	Water‑glycol coolant deionized water
Max Working Pressure	1.6 MPa custom higher pressure available
Burst Pressure	≥2.5 MPa
Leak Rate	≤1×10⁻⁶ mbar·L/s helium test optional
Surface Treatment	Mill finish anodizing chromate‑free conversion coating sandblasting
Certification	ISO9001 IATF16949
Custom Service	ODM OEM thermal simulation support DFM suggestion prototype & mass production
Target Market	Asia Developed Markets Japan South Korea Singapore etc

Lightweight Stamping Continuous Brazing Aluminum Water Cooled Plate Liquid Cold Plate For Compact ESS And Light EV Thermal Management

Solution – Trumony's Application-First Approach

Trumony Aluminum lightweight stamping continuous brazing water cooled plate perfectly solves the pain points of weight excess high cost and unstable heat dissipation for compact new energy projects. Precision stamping technology realizes flexible and thin wall channel design greatly reducing overall plate weight to support equipment lightweight upgrade. The continuous brazing process achieves full line uniform welding without welding dead angles ensuring complete fitting between aluminum layers and avoiding heat dissipation dead zones and micro leak risks. Strict tooling positioning controls product flatness within high precision range maximizing contact efficiency with thermal interface materials. Our optimized aluminum alloy formula balances thermal conductivity rigidity and corrosion resistance adapting to frequent temperature changes and vibration working conditions. We provide full custom services including channel layout plate thickness interface position and surface treatment to meet personalized lightweight design needs. With standardized mass production lines we help customers reduce comprehensive procurement cost while maintaining stable cooling performance and high product yield.

Start Your Cold Plate Design Today

Send Trumony Aluminum your module dimensions and thermal requirements. Our engineering team will return a preliminary layout and quotation within 5 business days, ready to move into prototyping.

application

Our stamped continuous brazing water cooled plate is widely applied for high‑power thermal management scenarios in Asian developed markets.

Battery Energy Storage System BESS:Container type ESS rack level energy storage modules household energy storage equipment prismatic battery pack cooling. Uniform temperature performance extends battery cycle life for utility‑grade energy projects.
Electric Vehicle and Commercial EV:Battery thermal management for passenger EV and light commercial vehicles, fits prismatic cell modules.
Power Electronics Equipment:Solar inverter UPS SVG high‑power converter cooling for renewable energy stations.
Industrial High‑heat Devices:High‑power power supply large‑size industrial power modules and other liquid cooling required equipment.

FAQ

Q1: I don’t have a finalized design. Can you help from the concept stage?

Absolutely. That is the core of our one-stop service. Share your heat load, space envelope, and target thermal performance. Our engineers will propose an initial flow channel design, run CFD simulations for your approval, and then move to prototype. We guide you from idea to serial production.

Q2: What is the minimum order quantity (MOQ) for custom liquid cooling plates?

Every piece undergoes 100% air leak testing. Helium leak test, hydrostatic burst test, flatness inspection and insulation test can be performed as per North‑American project specification. Our factory holds IATF16949 & ISO9001 certification for automotive‑grade quality control.

Q3: What quality tests will be performed for each water cooled plate before delivery?

Quality is built in from the start. We use vacuum brazing for high-integrity joints and 100% test every single plate with a helium mass spectrometer, achieving leak rates tighter than 1*10⁻⁹ Pa·m³/s. Additionally, we conduct pressure cycling and thermal shock tests on pre-production samples validated according to customer durability requirements.

Q4: Do you hold certifications for the North American and Asian markets?

Yes. Our manufacturing is certified to ISO 9001 and IATF 16949. Our materials and components comply with RoHS, REACH, and UL standards as required by your product. We are also experienced in supporting customers through final system-level UL 9540A or UN 38.3 certification by providing detailed design and material documentation.

Q5: Can you offer CFD thermal simulation support for product development

Yes our engineering team conducts CFD thermal flow analysis, optimizes channel layout to meet your temperature uniformity and pressure drop targets, accelerating your local product verification progress in Asian developed markets.