Stamping Continuous Brazing Aluminum Water Cooled Plate Liquid Cold Plate For Battery Module Thermal Management And Cabinet ESS System

Name: Stamping Continuous Brazing Aluminum Water Cooled Plate Liquid Cold Plate For Battery Module Thermal Management And Cabinet ESS System
Brand: Trumony Aluminum Limited
SKU: Trumony-083110
Price: Negotiable USD
Availability: InStock

Basic Properties

Place of Origin: China

Brand Name: Trumony

Certification: ISO9001

Model Number: Trumony-083110

Trading Properties

Minimum Order Quantity: 500pcs

Price: Negotiable

Payment Terms: T/T,L/C

Supply Ability: 2000pcs/day

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Specifications

Process:	Brazing,stamping,Rverting	Shape:	Customize
Warranty:	1 Year	surface treatment:	Anodizing, Powder Coating
Module:	1P52S	Coolant:	Water-Glycol
High Light:	stamping continuous brazing aluminum cold plate , water cooled plate for battery module , liquid cold plate for cabinet ESS

Product Description

Product Overview

Our stamping and continuous brazing water cooled plate is purpose‑built aluminum thermal management component focused on battery module and cabinet‑type energy storage system cooling. Precision stamping forms intricate internal coolant channels matching battery module layout, while continuous brazing creates full metallurgical bonding between two aluminum layers. This mature manufacturing process delivers low thermal resistance, excellent surface flatness and reliable leak‑tight performance for mid‑to‑large batch production. Different from other cold plate solutions, our stamped brazed design achieves outstanding cell‑to‑cell temperature uniformity which is critical for cabinet ESS operation. Every finished component undergoes strict multi‑stage leak and pressure inspection before shipment. We support full drawing‑based customization to satisfy diverse cabinet dimension and battery module layout requirements for new energy system integrators across global markets.

Case

Cabinet‑mount ESS and assembled battery modules face strict thermal consistency challenges during cyclic charge and discharge operations.
Air cooling solutions cannot eliminate hot spots inside compact cabinet space, generating obvious temperature differences among battery cells, accelerating capacity decay and raising thermal runaway risks. Traditional CNC cold plates bring high material cost and long lead time, which is not economical for cabinet‑ESS mass projects. Roll‑bond cold plates have limited channel options, hard to adapt multi‑module cabinet layout. Poor brazing quality creates hidden micro‑leaks, leading to coolant loss, system shutdown and high on‑site maintenance costs. Plate warpage after welding enlarges thermal interface gap, reducing heat transfer efficiency and breaking temperature balance inside the cabinet. Without qualified water cooled plate, battery modules will suffer uneven aging, shortened whole‑system service life and increased warranty costs for ESS operators.

Parameter Details

Item	Parameters
Product Name	Lightweight Stamping Continuous Brazing Water Cooled Plate Liquid Cold Plate
Manufacturing Process	Precision Stamping + Continuous Brazing
Base Material	3003 4343 Aluminum Alloy Lightweight Temper
Overall Size	Fully Customized According To Drawings
Plate Thickness	2.5mm‑10mm Lightweight Customization
Working Pressure	1.0‑1.6MPa Stable Working Range
Burst Pressure	≥2.2MPa
Leakage Standard	100percent Air Pressure Leak Test Qualified
Surface Treatment	Anodizing Sandblasting Anti Corrosion Coating Optional
Certification	ISO9001 IATF16949
Application Orientation	Compact ESS Light EV Portable Power Thermal Management

Stamping Continuous Brazing Aluminum Water Cooled Plate Liquid Cold Plate For Battery Module Thermal Management And Cabinet ESS System

Solution – Trumony's Application-First Approach

Trumony Aluminum Limited stamping continuous brazing water cooled plate addresses core thermal consistency issues for battery module and cabinet ESS projects.
Precision die stamping produces tailor‑made internal channels to fit prismatic battery module arrangement inside standard ESS cabinets. Continuous brazing technology forms void‑free uniform bonding interface, securing superior leak‑proof property and high burst pressure resistance. High‑grade aluminum alloy offers great thermal conductivity while maintaining proper structural rigidity. Dedicated fixture control during brazing minimizes plate warpage, keeping high flatness for close contact with battery modules. All units pass 100% air leak test, helium leak test and hydrostatic pressure test are available upon request. We customize overall dimensions, channel patterns, port positions and surface insulation coating according to your cabinet CAD and battery module parameters. Backed by ISO9001 and IATF16949 quality management system, we supply prototype samples and mass production orders, helping ESS customers achieve stable module temperature consistency and lower total system cost.

Start Your Cold Plate Design Today

Send Trumony Aluminum your module dimensions and thermal requirements. Our engineering team will return a preliminary layout and quotation within 5 business days, ready to move into prototyping.

application

Our stamped continuous brazing water cooled plate is widely applied for high‑power thermal management scenarios in Asian developed markets.

Battery Energy Storage System BESS:Container type ESS rack level energy storage modules household energy storage equipment prismatic battery pack cooling. Uniform temperature performance extends battery cycle life for utility‑grade energy projects.
Electric Vehicle and Commercial EV:Battery thermal management for passenger EV and light commercial vehicles, fits prismatic cell modules.
Power Electronics Equipment:Solar inverter UPS SVG high‑power converter cooling for renewable energy stations.
Industrial High‑heat Devices:High‑power power supply large‑size industrial power modules and other liquid cooling required equipment.

FAQ

Q1: I don’t have a finalized design. Can you help from the concept stage?

Absolutely. That is the core of our one-stop service. Share your heat load, space envelope, and target thermal performance. Our engineers will propose an initial flow channel design, run CFD simulations for your approval, and then move to prototype. We guide you from idea to serial production.

Q2: What is the minimum order quantity (MOQ) for custom liquid cooling plates?

Every piece undergoes 100% air leak testing. Helium leak test, hydrostatic burst test, flatness inspection and insulation test can be performed as per North‑American project specification. Our factory holds IATF16949 & ISO9001 certification for automotive‑grade quality control.

Q3: What quality tests will be performed for each water cooled plate before delivery?

Quality is built in from the start. We use vacuum brazing for high-integrity joints and 100% test every single plate with a helium mass spectrometer, achieving leak rates tighter than 1*10⁻⁹ Pa·m³/s. Additionally, we conduct pressure cycling and thermal shock tests on pre-production samples validated according to customer durability requirements.

Q4: Do you hold certifications for the North American and Asian markets?

Yes. Our manufacturing is certified to ISO 9001 and IATF 16949. Our materials and components comply with RoHS, REACH, and UL standards as required by your product. We are also experienced in supporting customers through final system-level UL 9540A or UN 38.3 certification by providing detailed design and material documentation.

Q5: Can you offer CFD thermal simulation support for product development

Yes our engineering team conducts CFD thermal flow analysis, optimizes channel layout to meet your temperature uniformity and pressure drop targets, accelerating your local product verification progress in Asian developed markets.