1P52S Liquid Cooling Battery Tray Friction Stir Welded 306Ah LiFePO4 ESS Module

Name: 1P52S Liquid Cooling Battery Tray Friction Stir Welded 306Ah LiFePO4 ESS Module
Brand: Trumony Aluminum Limited
SKU: BT-LCP-1P52S-FSW
Price: 82.00 USD
Availability: InStock

Basic Properties

Place of Origin: Guangdong, China

Brand Name: WINSHARE

Certification: ISO 9001:2015, IATF 16949

Model Number: BT-LCP-1P52S-FSW

Trading Properties

Minimum Order Quantity: 10 Pieces

Price: USD 45-120 / Piece

Payment Terms: T/T,L/C,PayPal,Western Union

Supply Ability: 20000 Pieces per Month

Customizable Liquid Cooling Plates

ESS Battery Tray

Specifications

Cell Compatibility:	306Ah LiFePO4	Configuration:	1P52S
Welding Process:	Friction Stir Welding	Plate Material:	6061-T6 Aluminum
Channel Depth:	5mm Optimized Flow	Thermal Conductivity:	205 W/m·K
Coolant:	50/50 Ethylene Glycol Water	Working Pressure:	1.5 MPa
Burst Pressure:	4.5 MPa	Leak Rate:	< 1x10-6 Mbar·L/s
Surface Treatment:	Anodized Clear	Ingress Protection:	IP67
High Light:	Liquid Cooling Battery Tray , Friction Stir Welded Battery Tray , 306Ah LiFePO4 ESS Module

Product Description

1P52S Liquid Cooling Battery Tray Friction Stir Welded 306Ah LiFePO4 ESS Module

This 1P52S liquid cooling battery tray uses a friction stir welded aluminum liquid cold plate to manage 306Ah LiFePO4 cells in demanding ESS racks. The high-integrity weld and optimized flow channel keep pressure drop low while holding cell temperatures stable during continuous charge and discharge.

Key Features

Friction stir welded construction eliminates porosity and weak fusion zones
Optimized 5mm serpentine channel for low pressure drop and even flow
6061-T6 aluminum body with 205 W/m·K thermal conductivity
Verified by 4.5 MPa burst test and 100% helium leak test
Modular design for fast stacking into 52S energy storage racks

Technical Specifications

Cell Compatibility	306Ah LiFePO4
Configuration	1P52S
Welding Process	Friction Stir Welding
Plate Material	6061-T6 Aluminum
Channel Depth	5mm Optimized Flow
Thermal Conductivity	205 W/m·K
Coolant	50/50 Ethylene Glycol Water
Working Pressure	1.5 MPa
Burst Pressure	4.5 MPa
Leak Rate	< 1x10-6 mbar·L/s
Surface Treatment	Anodized Clear
Ingress Protection	IP67

Applications

Utility-scale BESS containers
Grid frequency regulation systems
Solar plus storage microgrids
Commercial peak-shaving ESS

FAQ

Why choose friction stir welding for the liquid cold plate?

Friction stir welding joins the aluminum without melting it, producing a dense, defect-free joint with no porosity or filler material. This gives the liquid cold plate far higher fatigue and pressure resistance than conventional welding, so it stays leak-tight through years of vibration and thermal cycling in ESS racks.

Is the 1P52S tray compatible with 306Ah cells?

Yes. The tray is designed around 306Ah LiFePO4 prismatic cells in a 1P52S configuration, with adjustable cell spacing to absorb normal cell tolerances. We can also adapt the design for 280Ah or 314Ah cells on request.

Can you match our existing BMS and busbar layout?

Yes. Send us your BMS bracket drawing and busbar layout and we will machine the mounting bosses, cutouts and cable routing to match, so the tray drops into your existing 1P52S module without rework.

What pressure and leak rate do you guarantee?

The friction stir welded plate is tested to a 4.5 MPa burst pressure and a 1.5 MPa working pressure, with a helium leak rate below 1x10-6 mbar·L/s on 100% of units.

Do you offer OEM branding?

Yes. We offer OEM and ODM service including custom logo, nameplate, model coding, labeling and packaging, with your branding applied before shipment.