1P104S ESS Battery Tray Aluminum Liquid Cooling Plate 2 MPa Burst Tested
| Cell Compatibility: | 280Ah LiFePO4 | Configuration: | 1P104S (2x1P52S) |
| Plate Material: | 3003 Aluminum | Channel Design: | Dual Parallel Serpentine |
| Thermal Conductivity: | 237 W/m·K | Coolant: | 50/50 Ethylene Glycol Water |
| Working Pressure: | 1.2 MPa | Burst Pressure: | 2.0 MPa |
| Leak Rate: | < 1x10-6 Mbar·L/s | Surface Treatment: | Electrophoretic Coating |
| Ingress Protection: | IP67 | Tray Dimensions: | 1060 X 620 X 45 Mm |
| High Light: | 1P104S ESS Battery Tray,Aluminum Liquid Cooling Plate,2 MPa Burst Tested Battery Tray |
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1P104S ESS Battery Tray Aluminum Liquid Cooling Plate 2 MPa Burst Tested
This 1P104S ESS battery tray uses an aluminum liquid cooling plate to control temperature across a full-height 280Ah LiFePO4 module. Built as two mechanically joined 1P52S halves, it combines factory-precision liquid cold plate cooling with simple on-site assembly for large energy storage containers.
Key Features
- Large-format 1P104S liquid cooling plate for full-height ESS modules
- Dual parallel serpentine channel keeps flow balanced across all cells
- 237 W/m·K aluminum plate with electrophoretic corrosion protection
- 2 MPa burst tested and 100% helium leak tested
- Bolt-together modular structure simplifies field assembly
Technical Specifications
| Cell Compatibility | 280Ah LiFePO4 |
| Configuration | 1P104S (2x1P52S) |
| Plate Material | 3003 Aluminum |
| Channel Design | Dual Parallel Serpentine |
| Thermal Conductivity | 237 W/m·K |
| Coolant | 50/50 Ethylene Glycol Water |
| Working Pressure | 1.2 MPa |
| Burst Pressure | 2.0 MPa |
| Leak Rate | < 1x10-6 mbar·L/s |
| Surface Treatment | Electrophoretic Coating |
| Ingress Protection | IP67 |
| Tray Dimensions | 1060 x 620 x 45 mm |
Applications
- Utility-scale ESS battery clusters
- Grid energy storage containers
- Renewable energy smoothing systems
- Industrial peak-shaving storage
FAQ
What cell configuration does this tray support?
This tray supports a 1P104S layout, built as two mechanically joined 1P52S halves for easier handling and transport. It is designed around 280Ah LiFePO4 cells, with the option to adapt the cell count to your module design.
How is the cooling plate sealed?
The 3003 aluminum cooling plate is vacuum brazed across the full channel network, then 100% helium leak tested to below 1x10-6 mbar·L/s and burst tested to 2.0 MPa before shipping.
Can the tray be split for transport?
Yes. The modular bolt-together design lets the 1P104S tray ship as two smaller 1P52S sections and be assembled on site, which reduces freight cost and handling risk for long modules.
What is the tray weight and load rating?
The aluminum tray is engineered to carry the full 1P104S cell stack while staying within standard ESS rack weight limits, and its ribbed structure resists bending under load. Exact weight depends on final customization and is confirmed on the approved drawing.
Do you provide drawings for integration?
Yes. We provide 2D and 3D STEP files of the tray together with inlet, outlet and mounting coordinates to support your BMS, busbar and rack integration.
Packing & Delivery: EPE foam with export-grade plywood case, 7 working days for stock orders and 20-30 days for customized production. OEM and ODM orders are welcome.
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